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Grinding Media Rod

We manufacture a wide range of Grinding Media Rods processed from the superior quality of raw materials produced in our plant located at Durgapur.The Grinding Rods can be customized according to customers specific requirements.Our Grinding Rods are mainly used for metallurgical,mineral and mining plant.

The Grinding rod manufacture is developed by using a unique process resulting with hardness profiles that have a high surface hardness and a lower hardness core.The higher hardness reduces the mill consumption significantly.

Specification & Features:

Specification:

  • Diameter: 50 – 120 mm
  • Length: 2.5 – 6.8 meters
  • Hardness: 280 to 350 BHN

Features:

* Chemical Composition.

* Mechanical and Physical Properties.

* Micro Structure.

* Internal Soundness.

* Dimensionally accurate.

* Straightness.

* Durability.

* Low Consumption.

Anode Bar/Stub

We have a passion for achieving excellence in all our endeavors; whether it is adding more value to our existing products or diversifying into other areas of business.Having established our might in the iron and steel industry, we also have begun to generating green power in our plants and started work to diversify into Mining, Aluminum and Cement industries.

Chandi Steel Industries Ltd is a part of Jai Balaji Group and leading manufacturer of forging and engineering quality alloy and non-alloy steel Bars,using Blast furnace route in shape of Round, Flat & Square rolled products.

The Plant has extensive machining facilities backed with fully equipped modern equipment and in house testing facilities which have been created confidence and ability for manufacturing various sophisticated grades of steel conforming to national and international standards.

The facility is supported by well-equipped and modern tool room, standard room, metallurgical lab, designing and process facilities.Our flawless inspection and testing facilities have added the manufacturer standard to the level of excellence.

Chandi steel Industries Ltd have earned the status of preferred steel supplier for engineering,automotive,minerals and aluminum industry. We have been satisfying our worldwide customers continuously by trust, confidence,respect and everlasting relationship which have turned them into permanent client.

FACILITIES

The modern setup in Durgapur includes 60 MT Blast furnace, Ladle furnace,Vacuum Degassing System,Vacuum Oxigen Decarburization for melting and refining steel.

The plant consist of Steel rolling Mills having an installed capacity of 60,000 TPA, Billet preheating furnace of capacity 10 TPH backed with producer gas plant a modern energy and advance technology which provides better quality heating of billets.

The plant is equipped with extensive machining facilities which incudes CNC Machine,DHD Machine WMW palno miller,Drill machine Shaper, Lathe, Hydraulic straightening, Milling,Plano miller etc.

The facility is supported by well-equipped and modern tool room ,Standard room, Metallurgical lab, Designing and process facilities and modern testing equipment which have been created confidence and ability for manufacturing various sophisticated grades of steel conforming to national & international standards.

Cathode Bar (Copper Cored/Split)

The Hall-Heroult process, the industrial method for the smelting of primary aluminum, involves passing a large electric current through a molten mixture of cryolite, alumina and aluminum fluoride to obtain liquid aluminum metal. An electric current, at an amperage of up to 600 kA, is passed through the bath.

Once passed through the bath, the electrical current flows into the molten aluminum and is then collected by the bottom of the pot, usually called “cathode”.

We have in house manufacturing facilities to produce tailor made cathode bar-

 Bar Type Length (Range) Cross Section  (range:) Corner Radius
Rectangular Bar Up to 6000 mm 16 mm -300 mm 4-15
Square  Bar Up to 6000 mm 65 mm -80 mm 4-15

Chemical Composition of Standard Steel **

Elements ULER LER SAE 1008 EN3A E24-2NFA-35/501 ASTM-A36 S235JR-G2 BS-EN-10025-S235
Carbon <0.04 <0.06 <0.1 [0.15-0.25] <0.22 <0.29 <0.2 [0.17-0.22]
Manganese <0.50 <0.50 [0.25- 0.45] [0.4-0.9] <0.65 <1.03 <1.4 <1.4
Silicon <0.07 <0.07 [0.1-0.35] [0.05-0.35] <0.3 <0.28 <0.55
Phosphorus <0.03 <0.03 <0.04 <0.06 <0.05 <0.04 <0.045 <0.045
Sulphur <0.04 <0.04 <0.05 <0.06 <0.05 <0.05 <0.045 <0.035
Chromium <0.3 <0.3 <0.3 <0.3 <0.3
Copper <0.3 <0.3 <0.35 <0.3 <0.2
Molybdenum <0.01 <0.01 <0.1 <0.08
Nickel <0.3 <0.3 <0.3 <0.3 <0.3
Nitrogen <0.012 <0.012 <0.012 <0.3

 

** We also produce product for in line with customer requirement. Please contact us for the same.

We also made special collector bar like wedge shape collector and copper inserted cathode bar.

Use of Copper in Cathode Bar

The use of copper inserts in steel collector bars has proven to be an efficient way of improving the production process. In ideal aluminum electrolysis process, producing 1 MT Aluminum (with 100% efficiency) require 2980 KWH energy. However, in reality, a current efficiency of ≈ 95 – 96 % is observed. Introduction of Copper insert  significantly contributed in DC power reduction.The use of copper inside the cathodes of aluminum reduction cells is becoming a standard .The impact on the cell productivity and specific energy consumption may be significant. Moreover, cell life and recycling may be improved when compared to traditional collector bars design.

CSIL can manufacture all kind of copper insert collector bar assembly including cylindrical, slotted or welded.

Electrolytic Tough Pitch Copper

Elements Content%
Copper 99.9
Oxygen 0.0001
Lead 0.005
Bismuth 0.0005
Other elements 0.04

In the alumina reduction cells is a block of carbon made of petroleum coke and pitch called “Anode”.

Chandi steel Industries Limited (CSIL) is an associate company of INR 25 Billon Jai Balaji Group established in 1978. CSIL is now, the emerges as one of the global leader in manufacturing of Low Electrical Resistive (LER) grade steel bar for Aluminum industries and Grinding Media Rod for mining industries .

Integrated in-house manufacturing export quality packaging and timely delivery of Copper insert Collector Bar (cylindrical , slotted ) Anode Stubs,Pig Iron etc.The in-house testing & machining facilities help us to maintain close tolerance and provide better consumption in industry. We believe in quality and the customers believe in us.

 

Grinding Media Rods

Split Cathode Bars (Machined Wedge Shape)

Copper Inserted Cathode Bars (Cylindrical Slotted Welded)